Construction 3D PrintingSustainability

Texas A&M receives $3.74M for 3D printed hempcrete buildings research

Looking for an even more sustainable option in 3D construction printing

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A plan from Texas A&M University researchers to 3D print new resilient buildings using hempcrete has the potential to lower the environmental impact of traditional construction methods and make housing more affordable and available, according to an article posted on the University’s College of Engineering website by Alyson Chapman.

The project will be funded by a $3.74 million grant from the U.S. Department of Energy Advanced Research Projects Agency-Energy (ARPA-E) Harnessing Emissions into Structures Taking Inputs from the Atmosphere (HESTIA) program.

Dr. Petros Sideris, assistant professor in the Zachry Department of Civil and Environmental Engineering, will lead the project as principal investigator to develop residential and potential commercial construction designs. His team consists of assistant professor Dr. Maria Koliou, department head and professor Dr. Zachary Grasley, and professor Dr. Anand Puppala from the department, and associate professor Dr. Manish Dixit and professor Dr. Wei Yan from the Texas A&M College of Architecture.

Texas A&M receives $3.74M for 3D printed hempcrete buildings research, looking for a more sustainable option in 3D construction printing
Dr. Petros Sideris will lead the research to develop residential and potential construction designs using hempcrete. Image: Texas A&M Engineering

Hempcrete is made by mixing hemp powder, fibers or shives with lime and water, creating a lightweight, green building material. While it is considered an extremely sustainable and strong material it is also, intuitively, very difficult to proficiently 3D print. As 3D construction printing technologies continue to rapidly evolve, using both traditional and innovative, concrete mixtures (or inks), some companies have begun to look at hempcrete as an even more sustainable alternative.

“While production of conventional construction materials such as concrete requires large amounts of energy and releases large amounts of CO2 (carbon dioxide), hempcrete is a net carbon-negative material, which can provide major environmental benefits,” Sideris said.

Texas A&M receives $3.74M for 3D printed hempcrete buildings research, looking for a more sustainable option in 3D construction printing
Image: Courtesy of Petros Sideris

Hempcrete has already been used globally in residential construction and prefabricated modular construction. Now the Texas A&M researchers will use 3D printing in this project to create building designs that achieve structural and energy performance to comply with modern design codes.

“Hempcrete has excellent fire resistance and thermal insulating properties that can reduce heating and cooling energy demands,” he said. “It is water-resistant and offers good acoustic properties.”

As part of the project, building designs will be printable and created to achieve structural and energy performance that will comply with modern design codes. Sideris said digital designs of printable hempcrete buildings will facilitate adoption by the construction industry.

“The advancements of this project will contribute to the U.S. maintaining its worldwide leadership in advanced construction methods and infrastructure sustainability and resilient technologies,” he said.

The funding is part of HESTIA, which prioritizes overcoming barriers associated with carbon-storing buildings, including scarce, expensive and geographically limited building materials. The HESTIA program aims to increase the total amount of carbon stored in buildings to create carbon sinks, which absorb more carbon from the atmosphere than released during construction.

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