Sciaky to 3D print parts for critical power generation project

Sciaky, a subsidiary of Phillips Service Industries (PSI) and supplier of industrial metal 3D printing solutions, has received an order to produce Inconel 718 parts for a critical power generation project using AM technology. This order involves the deposition of 700+ pounds of Inconel 718, a high-performance nickel-chromium alloy commonly used in demanding environments requiring superior strength and corrosion resistance.

The impressive deposition rate of approximately 4 pounds per hour for this metal (Sciaky’s rates for other metals are typically 2-3x higher than this) is a testament to the company’s investment in advanced technology – enabling faster production while maintaining the rigorous quality standards required for such materials. Compared to laser and arc additive Inconel 718 deposition methods, which often operate at lower rates, Sciaky’s process allows for enhanced efficiency without sacrificing part integrity.

“Our additive manufacturing technology not only enhances production speed but also improves material properties through precise control of the deposition process,” said Scott Phillips, President at Sciaky. “We are proud to be able to deliver such a significant quantity of high-performance material, leveraging our expertise in additive technologies.”

Inconel 718 is known for its applications in industries like aerospace, power generation, and oil and gas, where its ability to withstand extreme conditions is critical. Although the specific end-use and customer for this project cannot be disclosed, the successful completion of this order further solidifies Sciaky’s reputation as a trusted partner for advanced material solutions.

Sciaky’s EBAM systems can produce parts ranging from 8 inches (203mm) to 20 feet (>6m) in length. EBAM is also the fastest deposition process in the metal AM market, with gross deposition rates of up to 40 lbs. (18.14kg) of metal per hour. EBAM brings quality and control together with IRISS, the Interlayer Real-time Imaging and Sensing System, which is the only real-time adaptive control system in the metal 3D printing market that can sense and digitally self-adjust metal deposition with precision and repeatability. This closed-loop control is the primary reason that Sciaky’s EBAM 3D printing process delivers consistent part geometry, mechanical properties, microstructure, and metal chemistry, from the first part to the last.