AM ResearchSustainability

Researchers 3D print seaweed-based, biodegradable actuators

Using the Carnegie Mellon University-developed FRESH Printing method

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Actuators have traditionally been made using synthetic polymers, rubbers, and plastics. Such materials provide soft robots with long operational lives and stable structures, but may pose risks to the environment if lost or damaged during use. Researchers at Carnegie Mellon University, College of Engineering, are seeking to minimize this risk by creating new ways to build naturally decomposable robots – using seaweed.

An interdisciplinary team at Carnegie Mellon University, led by faculty members Victoria Webster-Wood and Adam Feinberg, in collaboration with Carmel Majidi and Lining Yao, is developing new ways to fabricate biodegradable actuators for marine applications. Using a bio-ink made of materials sourced from common brown seaweeds, the research team identified designs and printing parameters that allow water-tight structures to be printed using the FRESH Printing method.

“We are very excited to expand the fabrication capability of the FRESH Printing method and optimize it for soft robotic applications,” explained Wenhuan Sun, a recent Ph.D. student in mechanical engineering. “The unique benefits of FRESH make it possible to create robotic structures with a combination of unusual properties.”

Researchers 3D print seaweed-based, biodegradable actuators using the Carnegie Mellon University-developed FRESH Printing method.
Source: Biohybrid and Organic Robotics Group.

Their approach, recently published in Advanced Functional Materials, allows for the fabrication of small-scale, very soft actuators that can extend, bend, and twist. They can also be combined into structures for gripping and positioning. The seaweed-based inks used by the research team rely on calcium to crosslink and form gels – allowing the researchers to leverage the material properties in order to create actuators that can change shape and stiffness by varying the degree of crosslinking in the actuators.

“How do we balance the need for advanced soft robotic structures with the potential environmental impact that results from their creation? We believe that the biodegradable actuators printed using FRESH are a promising solution, and we are excited to continue making improvements,” said Ravesh Sukhnandan, a Ph.D. student in mechanical engineering.

In addition to their robotic functionality, the actuators are fully biodegradable – degrading in natural ocean conditions within seven days. The actuators can also be safely consumed by marine organisms – meaning that, if lost or damaged during use, the actuators pose minimal risk to the environment.

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Edward Wakefield

Edward is a freelance writer and additive manufacturing enthusiast looking to make AM more accessible and understandable.

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