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ORNL researchers develop DuAlumin-3D alloy

The material exhibits superior strength and resistance to deformation at elevated temperatures

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Scientists at Oak Ridge National Laboratory (ORNL) have advanced the use of DuAlumin-3D, an innovative aluminum alloy, in high-temperature automotive components, significantly expanding the possibilities of additive manufacturing.

The research team found that DuAlumin-3D outperforms traditional alloys, which are prone to cracking during laser powder bed fusion processing, while maintaining comparable heat characteristics. This advancement offers lightweighting solutions and reduces fuel costs.

“DuAlumin-3D performed exceptionally well in our evaluations,” said Alex Plotkowski, lead researcher at ORNL. “While our research focused on its use in high-efficiency engines, it could also be used for lightweighting applications in aerospace and to optimize heat exchangers.”

The ORNL-developed alloy exhibits superior strength and resistance to deformation at elevated temperatures, outperforming most known aluminum alloys.

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