MELD releases next generation DragonForge series of MELD Machines

MELD Manufacturing released its next-generation line of machines – the DragonForge Series. The new machine line introduces equipment specifically adapted to facilitate the deposition of aerospace alloys, including titanium and high-strength light aluminum alloys, for large-scale parts while maintaining the same forging-like quality.

The DragonForge series incorporates years of development and advancement in hardware and software. “This equipment is truly next-generation capability for rapid 3D printing of large aerospace parts,” said CEO Nanci Hardwick. The new series incorporates several processing enhancements key for enabling the printing of high-quality aluminum alloys that meet the demands of aerospace applications and meet or exceed current forging standards. It is designed to deliver enhanced performance and precision in AA7XXX alloys such as Aluminum 7075.

In addition to the new hardware configuration, MELD has implemented several software features to enhance machine autonomy, user interaction, and introduce powerful new simulation and monitoring capabilities. Most notable is the introduction of a digital twin, which creates a virtual replica of the physical machine. The digital twin capability enables end users to run code, simulate printing, and verify print strategies before initiating a physical print. This allows operators to identify potential printing delays, optimize printing parameters and maximize print operations.

Industrializing this metal printing technology in DragonForge printers is a critical step towards increasing domestic production capabilities while reducing lead times, space on the manufacturing floor, and energy usage. The new machine line opens the door to unique opportunities, delivering printed forgings on demand, enabling the repair and replacement of legacy components, and producing critical parts needed in a supply chain suffering from a lack of forged metal. For aerospace, space, and other aluminum and titanium-dependent industries, where forging quality is mission-critical, this means solutions can reach the market in weeks instead of months or years.

The DragonForge series is now available for MELD’s L3, K2, 3PO, and CD-14.