Lumia X1 to support TrueSil-X50 100% silicone material

Axtra3D is introducing TrueSil-X50, a 100% pure silicone material specifically formulated for use with the Lumia X1, leveraging its proprietary Hybrid PhotoSynthesis (HPS) technology. This innovative material and process combination sets a new standard for direct 3D printed silicone, meeting the precise demands of healthcare and industrial applications.

Rajeev Kulkarni, CSO of Axtra3D, stated, “Silicone’s unmatched durability and biocompatibility make it invaluable in both the healthcare and industrial sectors, enabling the creation of safe, long-lasting medical devices and high-performance industrial components. TrueSil-X50 combines durable mechanical properties, high tear strength and high resolution to meet these demands.

“Moreover, when paired with Lumia X1’s Hybrid PhotoSynthesis™ (HPS) technology— which eliminates the trade-offs typically seen between surface finish, accuracy, feature resolution, and print throughput—this combination delivers 3D-printed silicone parts that exceed the quality standards of conventional SLA, DLP, LCD or extrusion-based printers. The result is isotropic parts, ranging from micro-sized components to ultra-thin walls and complex geometry. This breakthrough unlocks the full potential of silicone 3D printing for even the most demanding applications, delivering substantial improvements in part quality and print throughput compared to extruded silicone.

“We are excited to introduce this first silicone in a series of silicone offerings to be made available on the Lumia X1,” concluded Kulkarni.

Expanding silicone AM possibilities

Riding on a wave of rapidly expanding use of thermoset materials within industrial AM applications, TrueSil-X50 will enable Lumia X1 users to meet a broad range of needs, from high-surface-quality sealants, gaskets, and keypads to high-performance sanitary solutions. Potential application areas include food processing, household appliances, and automation, enabling reliable, waterproof, and electrically insulating parts.

TrueSil-X50’s biocompatibility and flexibility make it ideal for healthcare industry use as well, as support in the development of anatomical models, baby care items, cosmetic applicators, and wearable devices. Its ability to mimic human tissue makes it ideal for vascular and organ models, while its versatility enhances comfort and performance in customized implants and female care products.

Lastly, TrueSil-X50 brings the rapid production of custom-fit headphones, hearing aids, and mouth guards to Audiology. And for Dental, its accuracy and high-quality finish make it invaluable for dental solutions, ensuring superior fit and comfort with reduced lead times. The direct use of silicone in AM can help eliminate the design constraints and waste associated with traditional mold-based manufacturing, making the Lumia X1 an ideal solution for low- to mid-volume production. SIlicone’s combination with HPS and TruLayer technologies presents a significant advancement, marking a new era in high-performance silicone parts.