--- title: "The latest in metal AM consumer applications" url: https://www.voxelmatters.com/latest-metal-am-consumer-applications/ date: 2025-12-26 modified: 2025-12-19 lang: en author: "Tess Boissonneault" description: "This article was originally published in VoxelMatters' Metal AM Focus 2025 eBook. The full edition can be found here. While polymer AM applications in the consumer segment have undoubtedly taken..." categories: - "3D Printed Bicycles" - "Consumer Products" - "Jewelry" - "Metal Additive Manufacturing" - "Sports Equipment" tags: - "Featured" image: https://www.voxelmatters.com/wp-content/uploads/2025/11/apple-am-2-640x356.jpg word_count: 1314 --- # The latest in metal AM consumer applications *This article was originally published in VoxelMatters' Metal AM Focus 2025 eBook. The full edition can be found [here](https://www.voxelmatters.com/voxelmatters-metal-am-focus-2025-ebook/).* While polymer AM applications in the [consumer segment](https://www.voxelmatters.com/additive-manufacturing-of-consumer-products-is-booming/) have undoubtedly taken off—even at mass scales—the adoption of metal AM for consumer products has remained more limited. That is not to say, however, that it isn’t happening. Metal AM is unlocking innovation in the consumer product sphere, particularly in specialized markets like fine jewelry and high-performance equipment. In this article, we’re rounding up a (non-exhaustive) selection of recent consumer products that utilize metal additive manufacturing to enhance production agility, aesthetics and function. ## 3D printed platinum jewelry [![](https://www.voxelmatters.com/wp-content/uploads/2025/07/3D-Printed-Platinum-Jewellery-Tusaire-Collection_hoops_at_bench_1-e1751445867183.webp)](https://www.voxelmatters.com/wp-content/uploads/2025/07/3D-Printed-Platinum-Jewellery-Tusaire-Collection_hoops_at_bench_1-e1751445867183.webp) Platinum Guild International (PGI) unveiled a historic advancement in fine jewelry with the launch of the [Tùsaire Collection](https://www.voxelmatters.com/tusaire-collection-highlights-possibilities-for-3d-printed-platinum-jewellery/)—a revolutionary line of 3D printed platinum jewelry designed by acclaimed Scottish-American artist Maeve Gillies. As the world’s first commercially launched platinum-focused collection utilizing direct metal 3D printing, Tùsaire showcases the transformative power of additive manufacturing in reshaping both the luxury jewelry industry and consumer expectations. Unlike most previously seen direct precious metal 3D printed products, which have been mostly experimental or one-off products, the Tùsaire Collection marks the transition of 3D printed platinum jewelry from experimental novelty to commercial reality, pushing the boundaries of form, function, and artistry in precious metals. Unlike other precious metals, platinum is notoriously difficult to print due to its high melting point and strength. The Tùsaire project required months of calibration, redesign and material science collaboration. Through partnerships with ProGold in Italy and research by PGI, these technical hurdles were overcome, ushering in a new frontier for platinum. Platinum’s low reflectivity and excellent heat control make it an energy-efficient material for laser printing. Additionally, additive manufacturing produces far less waste than traditional casting, redefining luxury as environmentally conscious. Each Tùsaire piece, despite its grandeur, is a testament to sustainable innovation. ## 3D printed fencing pistol grip [![3D printed pistol grip fencing](https://www.voxelmatters.com/wp-content/uploads/2025/07/Sub-Zer0-2-Medium-Pistol-Grip-–-Revolutionary-Design-Feather-Light-Performanceimage005-scaled-e1753457773406.jpg)](https://www.voxelmatters.com/wp-content/uploads/2025/07/Sub-Zer0-2-Medium-Pistol-Grip-–-Revolutionary-Design-Feather-Light-Performanceimage005-scaled-e1753457773406.jpg) The [Sub Zer0 2 Medium Pistol Grip](https://www.voxelmatters.com/leon-paul-launches-sub-zer0-2-medium-pistol-grip/) from the fencing experts at Leon Paul represents yet another AM-driven leap into the future of sports equipment. Born from a blend of biomechanical innovation and elite-level fencing insights, this product redefines expectations. Weighing only 38 grams, it’s less than half the weight of conventional grips, yet engineered for strength and superior performance.  The Sub Zer0 2 is entirely 3D printed in metal using selective laser melting (SLM) technology, a first in fencing equipment. The use of AM isn’t a cosmetic gimmick—it’s a fundamental design shift. Developed through collaboration with biomechanical engineers and leveraging topology optimization, every curve, ridge, and indentation is purpose-built for enhanced grip and performance. Weight plays a crucial role in fencing. The Sub Zer0 2’s astonishingly low mass drastically reduces fatigue and allows quicker weapon maneuverability. Traditional aluminum grips often weigh 90g or more. Shedding this extra bulk gives fencers speedier reaction time, more fluid movements, and reduced strain on the wrist, especially vital during long bouts. The benefits include increased agility and control, faster recovery times between parries, reduced strain during extended practice and improved accuracy due to enhanced wrist mobility. Working with Additive Italia, Alex Paul, a designer with over 25 years of experience in fencing innovation, envisioned this handle as the pinnacle of his career. His previous experiences included working with Olympic scoring systems and developing patented masks, but the Sub Zer0 2 is his passion project. Critics said metal 3D printing was “too expensive” or “too fragile,” but Alex’s dedication and customer support proved otherwise. Now, it’s a commercial reality. ## Apple products with 3D printed titanium [![](https://www.voxelmatters.com/wp-content/uploads/2025/09/Apple-iPhone-Air-hero-250909_big.jpg.large_2x.jpg)](https://www.voxelmatters.com/wp-content/uploads/2025/09/Apple-iPhone-Air-hero-250909_big.jpg.large_2x.jpg) In September 2025, Apple debuted the [all-new iPhone Air](https://www.voxelmatters.com/new-iphone-air-and-apple-watch-11-to-feature-titanium-3d-printed-parts/), the thinnest iPhone ever made, and the first to officially feature a titanium 3D printed component. Like some of its predecessors, the new Apple Watch 11 also features a fully 3D printed titanium case, demonstrating that the use of AM to mass produce consumer electronics is here to stay and will be increasing in the future. Both elements are part of Apple’s efforts to reduce environmental impact (Apple 2030), as AM can produce the same parts using significantly less material and electricity than other processes. Apple 2030 is the company’s ambitious plan to be carbon neutral across its entire footprint by the end of this decade by reducing product emissions from its three biggest sources: materials, electricity, and transportation. The thin profile of the new iPhone is made possible by the new titanium USB-C port, which is 3D printed to be thinner and stronger, fitting into the slim design while using 33% less material than a conventional forging process. In addition, iPhone Air is made with 35% recycled content, including 80% recycled titanium, the highest ever for an iPhone, and 100% recycled cobalt in the battery. It is manufactured with 45% renewable electricity, like wind and solar, across the supply chain. It is designed to be durable, repairable and offer industry-leading software support, while meeting Apple’s high standards for energy efficiency and safe chemistry. ## 3D printed titanium mesh watchband [![MING 3D printed Titanium mesh strap watch](https://www.voxelmatters.com/wp-content/uploads/2025/10/ming-1-scaled.jpeg)](https://www.voxelmatters.com/wp-content/uploads/2025/10/ming-1-scaled.jpeg) Since its founding in 2017, Horologer MING, a Malaysia-based watchmaker, has set out to breathe new life into watchmaking through the use of cutting-edge technologies and materials—while always honoring traditional watchmaking techniques. Its latest product showcases this aptitude for innovation perfectly: the world’s first watch strap made from a [3D printed titanium mesh](https://www.voxelmatters.com/ming-polymesh-3d-printed-titanium-mesh-watch-band/). Dubbed the MING Polymesh, the product is a bracelet-strap hybrid made from grade 5 titanium, a material characteristic for its low density and excellent corrosion resistance. By printing the strap on an LPBF platform, MING was able to produce the wearable in a single structure that consists of 1,693 integrated components—some with feature clearances under 70 microns. As the watchmaker says: “Each of the 1,693 components including the buckle are formed simultaneously and are hooked into their neighbour in a closed loop. The Polymesh would not be possible without 3D printing as it cannot be made using traditional subtractive methods such as machining.” In developing the MING Polymesh strap, MING worked closely with Sisma S.p.A. in Italy, a metal 3D printing company that specializes in Laser Metal Fusion (LMF) hardware for printing precious metals, and Swiss watchmaking association ProMotion SA. Together, the partners went through several iterations, exploring different topologies using extrusion-based prototyping platforms. Eventually, after seven full redesigns, the optimal topology for the strap was reached. The result is a metal watch strap offers the comfort and pliability of leather without the “transience”. The innovative watch band is now available for pre-order and is retailing for about $1,867 (CHF 1,500). ## Custom 3D printed bike frames [![3D printed titanium bicycle H3D](https://www.voxelmatters.com/wp-content/uploads/2025/10/1761548342052.jpg)](https://www.voxelmatters.com/wp-content/uploads/2025/10/1761548342052.jpg) Hi-Light Titanium Bicycles, a manufacturer specializing in custom-built titanium frames, is now [adopting metal additive manufacturing](https://www.voxelmatters.com/hbd-brings-metal-3d-printing-to-titanium-bicycle-production/). The company has partnered with [HBD Additive Manufacturing](https://www.voxelmatters.directory/company/hbd/) to integrate industrial-grade 3D printing into its production workflow. Titanium has long been a preferred material in high-end bicycle manufacturing due to its strength-to-weight ratio and corrosion resistance. But as demand grows for lighter, more aerodynamic frames and shorter lead times, conventional methods such as welding and machining are hitting performance and cost limits. Since 2024, HBD has increased its development and investment in 3D printing technologies. The addition of titanium 3D printing offers advantages such as optimized design, rapid prototyping, small-batch production, customization, and lightweight construction. According to the company, these capabilities are becoming a significant trend across the broader manufacturing sector. Currently, Hi-Light uses precision casting for mass production and applies 3D printing primarily to small-batch customized products. This hybrid model addresses the growing demand for weight reduction and structural integration in cycling components, while also avoiding the high cost and environmental impact typically associated with low-volume manufacturing. HBD states that this approach shortens delivery timelines and enhances overall production efficiency. Looking ahead, HBD plans to scale its titanium 3D printing capabilities to produce more than 50,000 bicycle frames and parts annually. These components will be applied across a range of bicycle models, with the goal of delivering higher strength, lighter weight, and improved durability for customers worldwide.