EOS to unveil new polymer AM solution at Formnext

Polymer PBF market leader EOS is set to unveil a new polymer additive manufacturing (AM) technology at the upcoming Formnext event. Many speculate that this unveiling could introduce the first machine powered by the long-awaited LaserProFusion, which would represent a significant advancement in the polymer 3D printing landscape.

This innovation is expected to redefine the standards of polymer 3D printing by delivering high productivity and cost-effectiveness based on user insights and industry needs. EOS’s latest solution promises “top-quality results from the very first print, setting a new standard by eliminating the typical trial and error that often accompanies 3D printing projects”.

More than just a tool, this new solution provides an end-to-end production ecosystem designed to streamline workflows across the 3D printing process. It’s anticipated to enhance efficiency and affordability for both seasoned professionals and those new to polymer additive manufacturing.

Back in 2018, EOS introduced the concept for LaserProFusion technology, marking a major leap forward for polymer additive manufacturing. This technology features an array of nearly one million diode lasers, each melting material layer by layer, with a productivity level to rival traditional injection molding for various applications.

The LaserProFusion system’s million diode lasers are each precisely controlled according to CAD data for exact pixel-level accuracy. With this level of control, EOS’s LaserProFusion is meant to achieve a combined output of up to 5 kilowatts, significantly reducing exposure times per layer, regardless of part quantity or geometry. This technology could provide an effective injection molding alternative, especially for complex, custom, or short-run production needs.

When initially introducing this technology, EOS’s Chief Technical Officer Dr. Tobias Abeln remarked: “With LaserProFusion, we achieve a new level of productivity in polymer industrial 3D printing for serial manufacturing. This technology can replace injection molding in many applications, enabling tool-free injection molding and expanding industrial 3D printing to new markets.”

Over the past six years, EOS has consistently reaffirmed its commitment to developing this system, fostering industry anticipation that a LaserProFusion-based machine could soon hit the market.

The official unveiling for this new polymer AM system is set for November 19th at 11 AM at Formnext, where attendees can witness this potential breakthrough firsthand. EOS eagerly invites industry professionals to join in exploring the future of 3D printing.